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Decking Over
June 6, 2006. Cut the notch for the sheer.
Only cut through 25 or so screw heads and bodies with the router... Applied
1/8th inch strips over decking-- and promptly ran out of epoxy. How wonderful to
have 12" width pieces that are 10.5' long. Made for a nice grain match, with
only one small place on each side with a width wide deck seam- and that only 6".
Can actually begin to see the final shape of the boat and location of deck
seams, etc. Have playing with various patterns for deck seams-- everything
now is set up for divisions of 10"-- so 2", 2.5", or 5" seam widths are
possible. Thinking of a 5" king plank look with 2.5" seams. We'll see once the
rest is done and the sanding started.
May 25, 2006 Probably will regret decking over before
installing engine, but I can't waste the entire summer waiting for the engine--
and the longer it takes them, the longer I can put off paying for it.
Photos show layout of the cockpits-- stuck to the
Glen-L deck plan more of less-- I liked the idea of keeping the two cockpits in
the front separate. Will also cut down on upholstery materials, as the backs of
the front seats are handled differently. I have some Century seats for
patterns to get the sizing correct-- also with a great system for connecting to
main beams for mounting.
Photo in top right shows hatches (I chose to make
two, smaller ones so the piano hinges could be the same on both sides and I
could have 2 hatch handles. Note that the hatches are shimmed and inserted
into the deck beams per Glen-L, and the plywood decking is installed over all
collectively, along with the 1/8th veneer later-- then the deck is cut out. That
will ensure everything is flush and square. I wouldn't have thought of that.
Finally got the inspiration on how to transition
the transom deck to the sides-- the plans were a little unclear-- but I'm
committed and it is done. Once the caulk cures, I can sand the decks down and
begin the process of laying out the veneer.
I am going with the two-toned look- CC Red
on the outside, natural in the middle, with a "center-kingplank" also stained
the CC Red. I feel so lucky to have located 1' (yes- one-foot wide) 1/8th
veneer--from the same log so it's essentially "bookmatched"- like anyone would
notice-- it will make laying out the deck easier. I just don't relish the
idea of gluing everything down, then hoping that I can cut all the deck seams
without a "router slip"-- but I know if I do them one at a time, the seam won't
be as smooth. Will decide later.
Laminate trimming router bit a wonder for
trimming out cockpit "holes." Installed rounded corners in the fronts cut
to the same radius out of 1.5" stock and pre-glued in-- then sanded all smooth
before decking. Then the router just followed the radius for a real nice
corner in the front parts of each cockpit. I will need them anyway when
installing the crash pad-- so made sense to install early.
Have also located the front and rear lifting
rings and bolted the shafts to the keep and stem. Once veneer is installed and
cut-- from the inside I can drill up through my prebored hole to get an exact
diameter and location. Used the Higgins ones (now at chromer) and their bronze
mounting plates and shafts. I just hope somewhere in the future no-one
attempts to lift the boat with those rings-- the Lyman had 5/8th shafts, these
only 3/8ths.
Anyway, a "phase" done and now I can quit
worrying about that transom transition. Start of the fun part I hope-- I learned
enough from the side planks to now start focusing on doing the decking better.
The photos make the sides look "fairer" than they are. They look like my
Holiday's sides-- but that boat is 54 years old-- a few too many "waves". Some
of that will come out with additional varnish and sanding-- but how much, I
don't know. Will do better on the deck.
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